Manufacturing

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FMEA. Failure Modes and Effects Analysis and How to Conduct One on Manufacturing Equipment

Introduction to FMEA Failure Modes and Effects Analysis (FMEA) is a structured approach employed to identify and evaluate potential failures in products, processes, or systems before they occur. Originating in the aerospace industry in the 1940s, FMEA has since evolved and found applications across various sectors including automotive, healthcare, and manufacturing. Its primary objective is […]

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Root Cause Analysis for Manufacturing: An Illustrated Guide with Examples

Introduction to Root Cause Analysis in Manufacturing Root Cause Analysis (RCA) is a systematic process used to identify the underlying origin of a problem, allowing companies to implement long-term solutions rather than mere temporary fixes. In the manufacturing industry, RCA is essential because it helps in understanding the fundamental issues that lead to defects, machine

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Understanding Overall Equipment Effectiveness OEE in Manufacturing

What is Overall Equipment Effectiveness (OEE)? Overall Equipment Effectiveness (OEE) is a key performance indicator used in the manufacturing industry to assess the efficiency and productivity of equipment. It provides a comprehensive snapshot of how effectively a manufacturing operation is being utilized. OEE is calculated by multiplying three factors: Availability, Performance, and Quality. How is

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How to Use the 5S Program in Manufacturing: Including the Optional 6S

Introduction to the 5S Program The 5S program is a systematic approach used in the manufacturing industry to organize and maintain workplaces for optimal efficiency and safety. Originating from Japan, the 5S methodology was developed as part of the Toyota Production System and has since been adopted by various industries worldwide. The name “5S” represents

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